Fu Chun Shin (Ningbo) Machinery Manufacture Co., Ltd. Injection Molding System Solution
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    • CT-R Series (All-Electric Two-Component)
    CT-R Series

    All-Electric Two-Component Injection Molding Machine

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    All-Electric Two-Component Injection Molding Machine
    • Description
    • Applications
    • Key Components
    • Features
    • Specifications
    • FAQs
    All-Electric Two-Component Injection Molding Machine
    Description
    180-280ton electric injection molding machine for multi-colored plastic products

    This all-electric two-component injection molding machine is designed for high-efficiency production of dual and multi-component products. Featuring servo motors for rapid mold opening and a four-pillar frame structure at the injection end, it distributes stress evenly for stable molding. This technology enhances multifunctionality and operational efficiency and ensures precise positional control up to 0.01mm. With a clamping force ranging from 180 to 280 tons, this injection molding machine is optimized for precise and controlled molding processes.

    Injection Unit
    • Injection stroke: 130mm-190mm
    • Injection capacity: 30g-275g
    • Injection pressure: 1650kgf/cm²-3000kgf/cm²
    • Injection rate: 46g/s-434g/s
    Clamping Unit
    • Clamping force: 180tonf-280tonf
    • Clamping stroke: 440mm-490mm
    Electrics
    • Electric power: 30kW-58kW
    • Electric heating power: 4 kW-14.3kW
    • Drive system: electric
    Applications

    Perfect for producing multi-color and dual-color plastic products across various industries with high precision requirements, including electronic parts manufacturing, medical supplies, and cosmetic container production.

    Samples of Plastic Injection Molded Parts
    Two-Color Oxygen Mask Two-Color Oxygen Mask
    Cosmetic Containers Cosmetic Containers
    Two Color Flip Top Cap Two Color Flip Top Cap
    Two-Color Non-Spill Bottle Cap Two-Color Non-Spill Bottle Cap
      1. Injection molding of two-color airtight container
      2. Injection molding of two-color airtight container
    All-Electric Injection Molding Machine
    Key Components
    Precision servo rotary system
    Precision servo rotary system

    Increases operational speed by 30%-50%, reducing cycle times and ensuring fast, stable transitions. A positioning system delivers exceptional precision up to 0.005°, stabilizing the injection molding process for enhanced product quality.

    Smart management system
    Smart management system

    Compatible with the OPCUA standard, this plastic processing machine can integrate with the iMF4.0 intelligent management system to provide customized services and enhance operational control.

    Servo motor technology
    Servo motor technology

    The entire plastic molding machine is controlled by servo motors, ensuring fast and smooth operations while saving 40-70% more energy than traditional hydraulic systems.

    Efficient injection unit
    Efficient injection unit

    Equipped with dual or multiple independent material tubes that operate synchronously to reduce cycle times significantly. Screws and barrels are made from special alloy steel with ion nitriding treatment, providing excellent corrosion resistance, wear resistance, and high-temperature tolerance.

    Features
    • The tie-bar-less design minimizes contamination and wear, making it especially suitable for medical and electronic products while also reducing power consumption
    • Features smart mold protection to minimize mold compression risks
    • Dual or multiple independent material tubes work together to decrease molding cycle times
    • Low rail friction during material loading reduces back pressure to nearly zero, effectively preventing nozzle or hot runner overflow
    • Precise control over heating, with a temperature accuracy of 0.1°C and segmented control, enhances plasticizing capabilities; positional control of up to 0.01mm ensures precise movement and action cycles
    Specifications
    Model UNIT CT-180R CT-230R CT-230R CT-280R
    Injection Unit Type - 160 290 290H 290H 490H
    Screw diameter mm 18 25 30 35 25 30 35 40 25 30 35 40 30 35 40 45
    Screw stroke mm 130 165 165 165 190
    Theoretical shot volume cm³ 33 64 92 125 81 117 159 207 81 117 159 207 117  159  239  302
    Shot weight of injection(PS) gram 30 58 84 114 74 106 144 189 74 106 144 189 106  144  217  275
    Injection pressure kgf/cm² 3000 2700 2300 1700 2800 2500 2000 1650 2800 2500 2000 1650 2500 2000 2000 1650
    Injection speed mm/sec 200 200 300 300
    Injection rate g/s 46 89 129 175 89 120 175 229 134 193 263 343 193 263 343 434
    Max. screw rotation speed rpm 350 350 350 350 300
    Distance between barrel centers mm 400 500 500 500
    Mold Clamping Unit Mold clamping force tonf 180 230 230 280
    Mold clamping stroke mm 440 490 490 490
    Mold thickness mm 180~550 200~700 200~700 200~700
    Tie bar spacing (H×V) mm 740×450 960×680 960×680 960×680
    Effective ejector stroke mm 70 80 80 80
    Ejector force tonf 4 4.0 4.0 4.0
    Rotary table diameter mm 830 1050 1050 1050
    Max. rotary diameter of mold set 900 1218 1218 1218
    Electrical Equipment Main power kW 30 40 50 50 58
    Temperature controller set 5 5 5 5 5
    Heater capacity kW 4.0 4.0 6.1 6.1 7.8 7.8 7.8 7.8 10.2 7.8 7.8 7.8 10.2 7.8 7.8 11.3 14.3
    General Machine dimensions (L×W×H) mm 5350×1800×2100 6020×2020×2200 6020×2020×2200 6520×2020×2200
    Machine weight ton 12 14.5 14.5 14.5 16
    Check the PDF for details

    What special processes are the CT-R series all-electric two-component injection molding machines suitable for?

    The CT-R series supports complex processes such as two-color overmolding, transparent two-color molding, co-injection of hard and soft materials, and insert molding.

    What are the mold design requirements for the CT-R series all-electric two-component injection molding machine?

    • Rotary molds: Adapting to rotary table injection molding machines, molds must be designed with 180° or 90° rotation stations.
    • Slider molds: Suitable for small-batch or complex multi-material molding, utilizing sliders to switch injection positions.

    Does the CT-R series all-electric two-component injection molding machine support three-color or multi-color expansion?

    Yes, based on demand, the machine can be expanded from a dual injection unit configuration to a three or more injection unit setup, accommodating three or more material and color injection processes.
    Contact Us to start the conversation today.

    Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.

    CNBFOR3@fcs.com.tw
    +86-13456155250 (WhatsApp/WeChat)
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    Fu Chun Shin (Ningbo) Machinery Manufacture Co., Ltd.
    Charles
    CNBFOR3@fcs.com.tw
    +86-574-56138604
    +86-13456155250 (WhatsApp/WeChat)
    Products
    • FB-R Series (Rotary Table Two-Component)
    • SA-h Series (Thin-Wall Packaging)
    • SA-p Series (Paint Bucket Making)
    • HN Series (Toggle Clamp)
    • CT-e Series (All-Electric)
    • CT-R Series (All-Electric Two-Component)
    • FA Series (Servo-Hydraulic)
    • LN Series (Two-Platen)
    • GW-R Series (Two-Platen Multi-Component)
    • HB-R (Large Rotary Table Two-Component)
    • Special Machine Series
    Applications
    • Mobility & Automotive
    • Medical
    • Packaging
    • Electronics
    • Precision Optics
    • Housewares
    • Plumbing & Fittings
    Solutions
    • In-Mold Labeling
    • Beverage Packaging
    • Intelligent Manufacturing
    • Gas-Assisted Injection Molding
    • Microcellular Foaming
    • High Precision Injection Molds
    • Turnkey Solution Service
    About Us
    • About FCS Group
    • Brand Story
    • History
    • Design & Research
    • Production Capability
    • Quality Assurance
    • Exhibitions