In today's rapidly evolving market, driven by AI, 5G, and big data, businesses are eager to adopt digital transformation. However, simply adding AI or screen monitoring systems doesn't equate to intelligent manufacturing. Without a clear understanding of what type of smart solutions truly meet your factory's needs, you risk investing in technology that may not be used effectively.
The iMF 4.0 system is designed for the manufacturing industry, integrating with injection molding machines and peripheral devices to autonomously adjust and control quality parameters. Using smart sensor modules, it improves product quality and reduces production waste. Engineering monitoring and feedback provide preemptive alerts to avoid unexpected downtime, giving you a competitive edge: MF 4.0 Intelligent Manufacturing System
Smart injection molding machines:
Our plastic processing machines are equipped with sensors that monitor environmental changes, plastic material behavior, and equipment wear, enhancing their ability to self-adjust. Key features include:
Smart peripherals:
Utilizing standard communication protocols, we ensure smooth operation and integration of various devices, including:
Smart manufacturing:
Our system provides real-time quality monitoring through melt variation or cavity pressure sensing. Coupled with robotic inspection, this significantly reduces the need for manual quality checks, resulting in:
Smart management:
Collecting key data through our intelligent management system helps identify production bottlenecks, detect quality deviations, and plan preventive maintenance to reduce unexpected downtimes.
Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.
The injection unit consists of two independent sets of material tubes that operate synchronously, ensuring precise control over mold opening, closing, and injection travel, achieving dual-color molding in one cycle with precision up to 0.1mm. The clamping force ranges from 160 to 1900 tons.
It features a proportional valve structure for rapid response and precise positioning with cycle times as short as 1 ms. Temperature variations are tightly controlled within ±1°C using PID temperature control, and the clamping force ranges from 170 to 600 tons.
It controls temperatures with exceptional precision within ±1℃ using a PID system and operates with a fast scanning cycle under 1ms. The clamping force is capable of reaching between 220 to 1,000 tons.