Microcellular foaming injection molding is a plastic processing technique that enhances the production of plastic parts by introducing gas (N2 or CO2) into the melted plastic material. By pressurizing the gas to a supercritical state, it is mixed with the molten plastic to form a single-phase solution. During the injection process, a rapid drop in pressure causes the gas to form uniform microbubbles within the plastic, resulting in a product with a honeycomb-like internal structure. This approach offers numerous advantages for various industries. Imagine producing plastic parts that are lighter, more stable, and resistant to common defects like warping and shrinkage. Microcellular foaming creates these benefits by integrating tiny, evenly distributed bubbles into the plastic, improving its overall properties. This molding method particularly benefits industries requiring high precision and quality, such as automotive, electronics, and consumer goods.
Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.
The injection unit consists of two independent sets of material tubes that operate synchronously, ensuring precise control over mold opening, closing, and injection travel, achieving dual-color molding in one cycle with precision up to 0.1mm. The clamping force ranges from 160 to 1900 tons.
It features a proportional valve structure for rapid response and precise positioning with cycle times as short as 1 ms. Temperature variations are tightly controlled within ±1°C using PID temperature control, and the clamping force ranges from 170 to 600 tons.
It controls temperatures with exceptional precision within ±1℃ using a PID system and operates with a fast scanning cycle under 1ms. The clamping force is capable of reaching between 220 to 1,000 tons.