GW-R Series

Two-Platen Multi-Component Injection Molding Machine

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Two-Platen Multi-Component Injection Molding Machine
  • Description
  • Applications
  • Key Components
  • Features
  • Specifications
  • FAQs
Two-Platen Multi-Component Injection Molding Machine
Description
1000-2900ton injection molding machine for multi-colored large-sized plastic parts

Our plastic injection equipment is designed to manufacture large, multi-colored components with precision. It employs advanced linear guides that reduce friction during the mold opening and closing, enhancing operational speed and efficiency. This two-platen injection molding equipment can easily handle complex tasks, ensuring accurate and consistent production with clamping forces ranging from 1000 to 2900 tons.

Injection Unit
  • Injection stroke: 220mm-450mm
  • Injection capacity: 318g-2604g
  • Injection pressure: 1737kgf/cm²-2882kgf/cm²
  • Injection rate: 177g/s-675g/s
Clamping Unit
  • Clamping force: 1000tonf-2900tonf
  • Ejector stroke: 200mm-300mm
Electrics
  • Pump motor power: 30kW-52*2kW
  • Electric heating power: 18.2kW-50.7kW
  • Drive system: hydraulic/hybrid
Applications

This two-platen multi-component injection molding machine is suitable for industries requiring large, complex parts such as automotive components, household appliances, and furniture. It stands out in applications like manufacturing integrated plastic light covers, car tail light covers, windows, and large automotive panels. Its capability to handle intricate multi-color and multi-material production makes it a valuable asset for manufacturers looking to innovate and enhance their product offerings.

Samples of Plastic Injection Molded Parts
  • Two-Color Tail Light
    Two-Color Tail Light
  • Daytime Running Light Guide Bar
    Daytime Running Light Guide Bar
  • Tri-Color Tail Light
    Tri-Color Tail Light
All-Electric Injection Molding Machine
Key Components
Large pillar clamping

This system ensures robust and reliable clamping, with smart pillar positioning to maintain strong lock mold force, which is crucial for producing precise and defect-free parts.

Locking unit

Designed using finite element analysis, the locking unit ensures even stress distribution across the molding machine and molds, prolonging their service life and enhancing the quality of the products.

Control system upgrade

Integrating a modern control system including Statistical Process Control (SPC) and remote monitoring capabilities enhances production management efficiency while ensuring mold longevity through protective features.

Energy-saving servo system

The servo-driven system reduces energy consumption by 30%-70%, demonstrating a commitment to eco-efficient practices without sacrificing performance.

Efficient injection unit

Equipped with dual independent material tubes for synchronized injection actions, this setup reduces cycle times and increases throughput while specialized treatments on the screws and tubes minimize wear and corrosion.

Optimized & Streamlined Piping Design

The straight main piping reduces oil pressure loss, resulting in a more rational and aesthetically pleasing layout that simplifies installation and maintenance.

Features
  • The injection molding machine features an X-type injection layout that optimizes space and provides flexibility for multiple product configurations
  • Equipped with high-precision closed-loop control technology, each injection unit ensures consistent quality and precise repeatability
  • Four adaptable injection units enable the molding machine to handle multi-color and multi-material production efficiently without the need for changing or moving units
  • A large diameter turntable supports heavy molds up to 25 tons, incorporating a unique bearing design for enhanced stability and load capacity
  • The turntable is controlled by servo motors, ensuring high-speed operation with precise dual-position locking for complex multi-component tasks
  • Proportional valve technology is used for precise mold movements, enhancing mold opening and closing speed and smoothness
  • The design includes a high-strength slide foot structure that improves the stability and load-bearing capacity of the moving platen
  • A two-platen clamping unit with a pull-out pillar feature facilitates easy mold changes, reducing the space required and increasing operational efficiency
  • Modular specifications make the injection molding equipment easy to maintain, with components that are accessible and simple to service, reducing downtime and preserving workflow efficiency
Specifications
Model UNIT GW-1000R GW-1600R GW-2900R
Injection Unit Type - 1301 3261 1301 3261 5001 1301 3261 5001
Screw diameter mm 45 50 60 70 45 50 60 70 80 90 45 50 60 70 80 90
Injection stroke mm 286 286 340 400 286 286 340 400 450 450 286 286 340 400 450 450
Theoretical shot volume cm³ 455 561 961 1539 455 561 961 1539 2261 2861 455 561 961 1539 2261 2861
Shot weight of injection(PS) g 414 511 874 1400 414 511 874 1400 2057 2604 414 511 874 1400 2057 2604
Injection pressure kgf/cm² 2765 2240 2882 2117 2765 2240 2882 2117 2198 1737 2765 2240 2882 2117 2198 1737
Injection rate g/s 177 218 334 455 177 218 334 455 489 619 188 232 334 455 533 675
Distance between barrel centers mm 710 710 710
Mold Clamping Unit Mold clamping force tonf 1000 1600 2900
Mold clamping stroke mm 2200~1400 2400~1500 3500~2200
Mold thickness mm 550~1350 700~1600 900~2200
Tie bar spacing (H×V) mm 1260×1130 1530×1380 2300×1900
Mold platen (H×V) mm 1860×1630 2200×2040 3200×2800
Effective ejector stroke ① mm 200 200 300
Ejector force tonf 46.2 46.2 46.2
Rotary table diameter ② mm 1600 2030 2800
Max. rotary diameter of mold mm 1770 2150 3100
Electrical Equipment Max. pump driving motor kW 30 45+30 30 45+30 45+30 52 52*2 52*2
Temperature controller (range)set (0-400℃)×6 (0-400℃)×6 (0-400℃)×6 (0-400℃)×6 (0-400℃)×6 (0-400℃)×6 (0-400℃)×6 (0-400℃)×6
Heater capacity kW 18.2 22 39 18.2 20 39 50.7 18.2 22 39 50.7
General Machine dimensions (L×W×H) mm 11000×3600×3000 2270×3700×3160 15400×5060×4000
Oil tank capacity liter 2200 2200 2500
Machine weight ton 65 90 175
Max. system pressure kgf/cm² 140 140 Mold clamping 175 / injection140
Check the PDF for details

The FCS GW-R series features a two-platen clamping structure and is equipped with multiple injection units. It is specifically designed for complex molding processes such as two-color, multi-color, and soft-hard material combinations, making it widely applicable for high-precision, high-efficiency multi-material injection production. It is highly suitable for manufacturing automotive parts, sports equipment, consumer goods, and various water supply materials.

The two-platen multi-component injection molding machine can be modularly upgraded for up to five-color injection (requiring additional injection units and multi-station molds). However, it is necessary to reserve interfaces and space during the procurement stage.

The hydraulic system incorporates a pressure-reducing design, keeping the operating noise level below 70 decibels.
Contact Us to start the conversation today.

Fu Chun Shin, since 1974, is the leading brand of injection molding machine in Taiwan.

CNBFOR3@fcs.com.tw
+86-13456155250 (WhatsApp/WeChat)
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